We fabricate molded polyurethane foam tooling and parts for various seating components.

 

RCO has advanced equipment for milled and molded foam work. Our team has extensive experience creating foam cushions and backs for premium seating and other foam-based components for the automotive, defense and VIP aerospace industries.

A CNC machines mills a foam block into a seat cushion shape.
A graphite infused molded polyurethane foam cushion for aerospace.

Whether you need a foam pad prototype, custom foam development for a new seating program, or a low volume production run, RCO has the capacity to support you. We are honored to be one of the world’s leading foam seating experts relied upon by some of the most respected global brands.

In our foam facility you’ll find

 

  • CNC FOAM MILLS
  • POLYURETHANE FOAM POUR MACHINES
  • SKIVED FOAM STATIONS
  • MEASUREMENT, TESTING AND DEVELOPMENT IN OUR IN HOUSE ILD LAB
  • EXPERTISE WITH FOAM MEETING PART 25
A worker pours polyurethane liquid into a foam mold to form an automotive seat cushion.
Various workers skiving foam for automotive and aerospace applications.

Commodities

 

  • SEAT BACKS
  • SEAT CUSHION
  • BOLSTERS
  • HEAD RESTS
  • FOOT RESTS
  • ARM RESTS
  • FOAM CONSOLES

 

 

We look forward to learning about your project and molded and milled foam needs.

FOAM

A CNC machines mills a foam block into a seat cushion shape.
A graphite infused molded polyurethane foam cushion for aerospace.
Various workers skiving foam for automotive and aerospace applications.
A worker pours polyurethane liquid into a foam mold to form an automotive seat cushion.
A CNC machines mills a foam block into a seat cushion shape.
A graphite infused molded polyurethane foam cushion for aerospace.
A worker pours polyurethane liquid into a foam mold to form an automotive seat cushion.
Various workers skiving foam for automotive and aerospace applications.
A CNC machines mills a foam block into a seat cushion shape.
A graphite infused molded polyurethane foam cushion for aerospace.
A worker pours polyurethane liquid into a foam mold to form an automotive seat cushion.
Various workers skiving foam for automotive and aerospace applications.
RCO Engineering
A CNC machines mills a foam block into a seat cushion shape.
A graphite infused molded polyurethane foam cushion for aerospace.
A worker pours polyurethane liquid into a foam mold to form an automotive seat cushion.
Various workers skiving foam for automotive and aerospace applications.