Custom Foam Molded Products
Molded foam is often used in car seats, office chairs, and other types of seating. It is also used in a variety of other custom foam molded products, such as padding for electronics cases and packaging for delicate items. RCO can custom-design and fabricate the perfect molded foam solution for your product. We offer a wide range of densities, colors, and textures to choose from.
Molded Foam Prototypes
RCO has advanced equipment for milled and molded foam work. Our team has extensive experience creating custom foam molded products like cushions and backs for premium seating, as well as other foam-based components for the automotive, defense, and VIP aerospace industries.
Whether you need a foam pad prototype, custom foam development for a new seating program, or a low volume production run, RCO has the capacity to support you. We offer low-volume and high-volume custom foam molding services. We are honored to be one of the world’s leading foam seating experts relied upon by some of the most respected global brands.
Molded Foam Benefits
Molded foam offers many benefits over other types of foam. It is more durable and has a longer lifespan. Molded foam is also more resistant to water, chemicals, and temperature extremes. When properly designed, molded foam can provide superior support and comfort.
Custom Molded Foam Services
RCO offers a complete molded foam solution, from design and prototyping to production and assembly. We can work with you to create the perfect foam solution for your product. Our team has extensive experience in Molded foam technology and can assist you with every step of the process.
Our molded foam seats are custom designed to fit your specific vehicle. We can create any shape or size you need, and we offer a wide range of densities, colors, and textures to choose from.
Similarly, our foam prototypes are designed to your specifications and can be used to test fit, form, and function. We can create prototypes in a variety of materials, including foam, plastic, and metal.
In Our Molded Foam Facility You’ll Find
We create foam prototypes using:
- CNC FOAM MILLS
- POLYURETHANE FOAM POUR MACHINES
- SKIVED FOAM STATIONS
- MEASUREMENT, TESTING, AND DEVELOPMENT IN OUR IN-HOUSE ILD LAB
- EXPERTISE WITH FOAM MEETING PART 25
Molded Foam Commodities
We can create a range of custom foam molded products including:
- SEAT BACKS
- SEAT CUSHION
- HEAD RESTS
- FOOT RESTS
- ARM RESTS
- FOAM CONSOLES
Contact Us About Our Custom Foam Molded Products Today
RCO Engineering is proud to offer our Molded Foam products to better serve you. For more information about our molded foam products, please contact us today. One of our knowledgeable representatives will be happy to answer any questions that you may have. We look forward to learning about your project and molded and milled foam needs